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DTD Handbook

Handbook for Damage Tolerant Design

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    • Sections
      • 1. Introduction
        • 0. Introduction
        • 1. Historical Perspective on Structural Integrity in the USAF
        • 2. Overview of MIL-HDBK-1530 ASIP Guidance
        • 3. Summary of Damage Tolerance Design Guidelines
          • 0. Summary of Damage Tolerance Design Guidelines
          • 1. Summary of Guidelines
          • 2. Design Category
          • 3. Inspection Categories and Inspection Intervals
          • 4. Initial Damage Assumptions
          • 5. Residual Strength Guidelines
          • 6. Required Periods Of Safe Damage Growth
          • 7. Illustrative Example Of Guidelines
            • 0. Illustrative Example Of Guidelines
            • 1. Slow Crack Growth Structure
            • 2. Fail Safe Structure
              • 0. Fail Safe Structure
              • 1. In-Service Inspection Consideration
              • 2. Initial Flaw Considerations
              • 3. In-Service Flaw Assumptions Following Inspection
              • 4. Adjacent Structure Damage Following the Failure of the Major Load Path
              • 5. Analysis of Intact Structure–Residual Strength Guidelines and Damage Growth Limits
              • 6. Analysis of Intact Structure (Alternate Requirement)
              • 7. Discussion of Intact Structure Analysis
              • 8. Analysis of Remaining Structure Subsequent to Load Path Failure
              • 9. Derivation of Residual Strength Load
              • 10. Incremental Damage Growth Da
              • 11. Alternative-Analysis of Remaining Structure Subsequent to Load Path Failure
              • 12. Summary and Comments
        • 4. Sustainment/Aging Aircraft
        • 5. References
      • 2. Fundamentals of Damage Tolerance
      • 3. Damage Size Characterizations
      • 4. Residual Strength
      • 5. Analysis Of Damage Growth
      • 6. Examples of Damage Tolerant Analyses
      • 7. Damage Tolerance Testing
      • 8. Force Management and Sustainment Engineering
      • 9. Structural Repairs
      • 10. Guidelines for Damage Tolerance Design and Fracture Control Planning
      • 11. Summary of Stress Intensity Factor Information
    • Examples

Section 1.3.7.2.6. Analysis of Intact Structure (Alternate Requirement)

If the depot level inspection is incapable of finding damage less than a failed load path, then the requirement for intact structure is given in JSSG-2006 paragraph A3.12.1c.  This states that initial manufacturing damage shall not grow to the size required to cause load path failure due to the application of PLT in one design lifetime.  The initial damage assumption for this case is illustrated in Figure 1.3.16.  The schematic of the growth and residual strength guidelines are illustrated in Figure 1.3.19.

 

Figure 1.3.19.  Illustration of Damage-Growth Limits and Residual Strength; Intact Structure for When Depot Inspection Cannot Detect Less-Than-Failed Load Path